Reclaimed wood carries a story within every grain—centuries of history, natural aging, and craftsmanship that cannot be replicated. At The Vintage Wood Floor Company, we transform salvaged timber into high-quality flooring through a meticulous milling process that preserves the authenticity and character of each piece. Here’s how we do it.
Step 1: Sourcing Historic Reclaimed Wood
Every plank of reclaimed wood begins with careful sourcing. We salvage materials from old barns, industrial buildings, and historic structures, ensuring each piece has aged naturally over decades or even centuries. This aging process results in tighter grain patterns, deeper patina, and unparalleled durability—qualities that make reclaimed wood flooring stand out.
Step 2: Cleaning & De-Metalizing the Wood
Before milling begins, each board undergoes a thorough cleaning process. We carefully remove dirt, nails, and other embedded materials using state-of-the-art metal detectors and expert craftsmanship. This step is crucial, as it ensures the safety of our milling equipment while preserving the unique markings and saw marks that add character to the final product.
Step 3: Kiln-Drying for Stability
Reclaimed wood is naturally strong, but kiln-drying is an essential step to remove any remaining moisture, stabilize the material, and eliminate pests. Our controlled drying process enhances the wood’s integrity, reducing movement once installed.
Step 4: Precision Milling & Resurfacing
Once dry, the wood is milled into precise planks using high-quality industrial equipment. Our craftsmen carefully resurface each board to maintain its natural character while ensuring a smooth, ready-to-install finish. Whether keeping the original saw marks or refining the surface for a sleek appearance, each plank is customized to suit the client’s aesthetic.
Step 5: Custom Finishing in Our In-House Finish Room
One of the things that set The Vintage Wood Floor Company apart is our in-house custom finishing process. We offer a wide range of finishes, from natural oil coatings to wire-brushed textures and custom stains. Whether you’re looking for a rustic barnwood look or a refined European-style finish, our team ensures your flooring meets your vision.
Why Choose Reclaimed Wood Flooring?
- Sustainability: Repurposing historic wood reduces environmental impact and waste.
- Durability: Aged wood is naturally denser, offering superior longevity.
- Unique Character: No two planks are the same—each tells a story through its knots, grain, and patina.
When you choose The Vintage Wood Floor Company, you’re not just buying flooring—you’re investing in history, craftsmanship, and quality.
Ready to bring the warmth and character of reclaimed wood into your space?
Contact us today to learn more about our custom flooring options!